Wha?
Hello,
I am not clear on what you are doing, but then it is early morning here. However I do know that people have been putting these terminals together for many years without sanding the yarns down, and I doubt that sanding them is a good thing.
Norsepersons usually end up with few if any threads showing when assembly is complete, but Dyform might be different; not all threads must be engaged, in any event, to achieve full strength. You might check to see that the end of the wire is cut square, and that the core does not withdraw after cutting. Oh, and to ease forming, we generally put a slight bevel on the outside of the cover yarns before assembling.
Fair leads,
Brion Toss
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